Product Description
GL Type Roller Chain Couplings (GB/T609-2002)
♦Description
♦Basic Parameter and Main Dimension
Note:
N.m= Nominal Torque; rpm= Allowable speed of rotation(with cover/ without cover); d1.d2= Diameter of shaft hole ;
Y J1 L= Length of shaft hole; 06B 08B…= Chain number; P mm= Distance between 2 shaft lines of the chain;
Z= Number of teeth; kg= Mass; kg.m²= Rotational inertia; Amount of length compensation(radial, axial,angular)
♦Other Products List
| Transmission Machinery Parts Name |
Model |
| Universal Coupling | WS, WSD, WSP |
| Cardan Shaft | SWC, SWP, SWZ |
| Tooth Coupling | CL, CLZ, GCLD, GIICL GICL, NGCL, GGCL, GCLK |
| Disc Coupling | JMI, JMIJ, JMII, JMIIJ |
| High Flexible Coupling | LM |
| Chain Coupling | GL |
| Jaw Coupling | LT |
| Grid Coupling | JS |
♦Our Company
HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.
Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.
Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective.
♦Our Services
1. Design Service
Our design team has experience in Cardan shafts relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.
2. Product Service
Raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→ Packing→ Shipping
3. Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.
4. Research & Development
We usually research the new needs of the market and develop new models when there are new cars in the market.
5. Quality Control
Every step should be a particular test by Professional Staff according to the standard of ISO9001 and TS16949.
♦FAQ
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.
Q 2: Can you do OEM?
Yes, we can. We can do OEM & ODM for all customers with customized PDF or AI format artworks.
Q 3: How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: Do you provide samples? Is it free or extra?
Yes, we could offer the sample but not for free. Actually, we have an excellent price principle, when you make the bulk order the cost of the sample will be deducted.
Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 6: What is the MOQ?
A: Usually our MOQ is 1 pcs.
Q 7: Do you have inspection procedures for coupling?
A: 100% self-inspection before packing.
Q 8: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
Q 9: What’s your payment?
A: T/T.
♦Contact Us
Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
How does the chain size affect the performance of a chain coupling?
The chain size has a significant impact on the performance of a chain coupling. The size of the chain refers to the physical dimensions of the roller chain used in the coupling, including the pitch, roller diameter, and width. Here are some key ways in which the chain size affects the performance of a chain coupling:
- Torque Capacity: The chain size directly affects the torque capacity of the chain coupling. Larger chain sizes are generally capable of transmitting higher torque loads due to their increased contact area and greater strength. Smaller chain sizes, on the other hand, have lower torque capacities and are suitable for applications with lighter torque requirements.
- Speed Capability: The chain size also influences the speed capability of the chain coupling. Larger chains can typically handle higher rotational speeds without experiencing issues such as excessive vibration or centrifugal forces. Smaller chain sizes may have limitations in terms of maximum allowable speeds and may not be suitable for high-speed applications.
- Service Life: The selection of an appropriate chain size is crucial for achieving the desired service life of the chain coupling. If the chain is undersized for the application, it may experience premature wear, fatigue, and ultimately fail under the operating conditions. Conversely, using an oversized chain may result in unnecessary costs, increased weight, and reduced efficiency.
- Space Constraints: The physical size of the chain can also impact the overall dimensions and installation requirements of the chain coupling. Larger chain sizes may require more space for proper installation, including clearance for the chain links and sprockets. In applications with limited space, choosing a smaller chain size may be necessary to ensure proper fit and operation.
- Compatibility: The chain size should be compatible with the sprockets and other components of the chain coupling. It is important to ensure that the chain and sprockets are designed to work together, with matching dimensions and tooth profiles. Using an incompatible chain size can lead to poor engagement, increased wear, and reduced overall performance.
When selecting the appropriate chain size for a chain coupling, it is essential to consider the specific requirements of the application, including torque, speed, space limitations, and compatibility with other components. Consulting the manufacturer’s recommendations and guidelines is crucial to ensure the optimal chain size selection for the desired performance, reliability, and longevity of the chain coupling.
How to install a chain coupling?
Proper installation of a chain coupling is crucial for ensuring its optimal performance and longevity. Here are the steps to follow when installing a chain coupling:
-
Prepare the Work Area: Before beginning the installation, ensure that the work area is clean and free from any debris or contaminants. This will help prevent any damage to the coupling components during installation.
-
Inspect the Components: Carefully inspect the chain coupling components, including the sprockets, roller chain, connecting pins, and bushings or bearings. Check for any signs of damage or wear. Replace any components that are worn or damaged.
-
Position the Coupling: Position the coupling on the shafts that need to be connected. Ensure that the shafts are aligned properly and the coupling is centered between them.
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Install the Sprockets: Slide the sprockets onto the shafts, with the teeth facing each other. Make sure the sprockets are securely seated on the shafts and aligned with each other.
-
Connect the Roller Chain: Loop the roller chain around the sprockets, ensuring that it is properly engaged with the sprocket teeth. Connect the ends of the roller chain using the connecting pins. Insert the connecting pins through the pin holes in the chain links and secure them with retaining clips or other fasteners.
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Tension the Chain: Adjust the tension of the roller chain to the manufacturer’s specifications. The chain should have the appropriate amount of slack to allow for smooth operation and accommodate misalignment but should not be too loose or too tight. Follow the manufacturer’s guidelines for determining the correct chain tension.
-
Secure the Bushings or Bearings: If the chain coupling uses bushings or bearings, ensure they are properly installed in the bores of the sprockets and provide a secure and smooth rotation of the shafts.
-
Apply Lubrication: Apply the recommended lubricant to the roller chain and sprockets. Proper lubrication is essential for reducing friction, wear, and noise, and it helps ensure smooth operation of the chain coupling.
-
Check Alignment and Rotation: Once the chain coupling is installed, check the alignment of the shafts and the rotation of the coupling. Verify that the coupling rotates smoothly without any binding or interference.
-
Inspect and Test: After installation, thoroughly inspect the entire chain coupling assembly. Look for any signs of misalignment, unusual noise, or vibration. Test the coupling’s operation by running the machinery at a low speed and gradually increasing to the normal operating speed. Monitor the coupling for any issues or abnormalities.
Following these installation steps will help ensure a proper and secure installation of the chain coupling, promoting efficient power transmission and minimizing the risk of premature failure or damage.
What are the disadvantages of chain couplings?
-
Backlash: Chain couplings can exhibit a certain degree of backlash or play due to the clearances between the chain rollers and the sprocket teeth. This can result in reduced precision and accuracy in applications where precise motion control is required.
-
Noise and Vibration: The engagement between the chain and sprockets can generate noise and vibration during operation. This can be problematic in applications where noise reduction is important or where excessive vibration can affect the performance or integrity of the machinery.
-
Maintenance Requirements: While chain couplings are relatively easy to maintain, they still require regular attention. Lubrication of the chain and sprockets is essential to reduce wear and friction. Additionally, periodic inspection and adjustment of chain tension are necessary to ensure proper operation. Neglecting maintenance tasks can lead to premature wear, decreased efficiency, and potential coupling failure.
-
Space and Weight: Chain couplings occupy a certain amount of space due to the presence of sprockets and the length of the chain. In applications with space constraints, the size of the coupling may limit its usability. Additionally, the weight of the coupling components can be a consideration in applications where weight reduction is important.
-
Limitations in High-Speed Applications: Chain couplings may have limitations in high-speed applications. At high rotational speeds, the centrifugal forces acting on the chain and sprockets can increase, potentially causing stress and reducing the efficiency of the coupling. In such cases, alternative coupling designs, such as gear or flexible shaft couplings, may be more suitable.
-
Wear and Service Life: Like any mechanical component, chain couplings are subject to wear over time. The chain and sprockets can experience gradual wear and elongation, requiring eventual replacement. The service life of a chain coupling depends on factors such as the operating conditions, maintenance practices, and the quality of the components used.
While chain couplings offer several advantages, it is important to consider these disadvantages and evaluate their impact based on the specific application requirements. Proper maintenance, periodic inspection, and careful consideration of design factors can help mitigate these disadvantages and ensure optimal performance and longevity of the chain coupling.
editor by CX 2024-02-20
China Custom CZPT Motor Parts Motorcycle Roller Chain 428h for Honda CZPT Suzuki Bajaj Tvs
Product Description
Product Description
| Item Name | REECO Motorcycle Roller Chain |
| Model | 428H |
| Applicant | HONDA,YAMAHA,SUZUKI,BAJAJ,TVS… |
| Payment | T/T, L/C, DP |
| Package | REECO BOX |
| Delivery Time | 40 Days |
| Warranty | 6 Monthes |
| Port of Shipment | ZheJiang /HangZhou/HangZhou |
Detailed Photos
Certifications
Company Profile
Founded in 1992,HangZhou Really Trading Co.,Ltd is 1 of the leading exporters of Motorcycle,Three-Wheeler,Automotive & Generator parts in China.With a 25 years experience & professional knowledge, we assue guranteed quality,most competitive price & prompt delivery. Up to now, we have already exported to many countries including Pakistan,Iran,Bangladesh, Indonesia,Philippines,Mid-east and South American countries.In 2571, our annual turn over is more than 40 million US$.
In 2011,We established HangZhou Really Vehicle Parts MFG CO.,Ltd, an ISO/TS16949 certified factory with a coverage of 30,000 Square Meters
, specially manufactures OE & After-Market Quality Brake Pad for Motorcycle, ATV, Passenger Car & Trucks by Germany Technology and QC system. Now, really brakes has become 1 of the famous and major suppliers of high quality Original Equipment(OE) and CHINAMFG disc brake pads in China and abroad.
“pursuit of the best in the best” became our company motto,We will continuously study the market and keep in improving our products & service to the increasingly demand of the market.
Today,our “Reeco” Genuine Parts are getting more and more popular by our customers all over the world.we warmly welcome old and new customers to visit us for the promotion of mutual friendship and the building-up of our long-term business relationship.
QC DEPARTMENT
OFFICE & OUR TEAM
| After-sales Service: | 6 Monthes |
|---|---|
| Warranty: | 6 Monthes |
| Type: | Motorcycle Transmissions |
| Certification: | CCC, CE |
| Material: | Alloy |
| OEM: | Yes |
| Samples: |
US$ 5/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do roller chains handle shock and impact loads?
Roller chains are designed to handle shock and impact loads, but their ability to withstand these loads depends on several factors:
1. Chain Design: Roller chains are constructed with durable components, including rollers, pins, and plates, which are designed to handle the forces generated by shock and impact loads. The geometry and dimensions of these components contribute to the chain’s overall strength and ability to resist deformation.
2. Material Selection: High-quality materials are used in the manufacturing of roller chains to enhance their strength and durability. Common materials include carbon steel, stainless steel, or specialty alloys. The material selection depends on the specific application requirements and the level of shock and impact loads anticipated.
3. Chain Tension: Proper chain tension is important for handling shock and impact loads. Adequate tension helps maintain the engagement of the chain with the sprockets, preventing slippage and reducing the likelihood of damage due to sudden forces. However, excessive tension can also contribute to increased stress and potential failure, so it’s important to follow the manufacturer’s guidelines for chain tension.
4. Lubrication: Proper lubrication plays a crucial role in reducing friction and wear, which can be accelerated by shock and impact loads. Lubricants help minimize the generation of heat and provide a protective film between the chain components, reducing wear and extending the chain’s lifespan. Regular lubrication and maintenance are essential for optimal performance under shock and impact conditions.
5. Chain Inspection and Maintenance: Regular inspection and maintenance are necessary to identify any signs of wear, damage, or elongation in the roller chain. Chains should be inspected for bent or deformed links, worn-out rollers or pins, and excessive elongation. Any worn or damaged components should be replaced promptly to prevent further deterioration and ensure the chain’s ability to handle shock and impact loads.
It’s important to note that while roller chains are designed to handle shock and impact loads, excessive or repetitive shock loads can shorten their lifespan. Therefore, it’s recommended to assess the specific application requirements and consult with the manufacturer to ensure the appropriate chain design and maintenance practices are followed for optimal performance and longevity under shock and impact conditions.
Can roller chains be used for power transmission in pumps and compressors?
Yes, roller chains can be used for power transmission in pumps and compressors. Here’s a detailed answer to the question:
1. Power Transmission: Roller chains are widely used in various industries for transmitting power between rotating components. In pumps and compressors, roller chains can efficiently transfer power from the motor to the impeller or compressor wheel, enabling the pumping or compression action.
2. Versatility: Roller chains are available in different sizes, pitches, and configurations, making them suitable for various power transmission requirements. They can accommodate a wide range of power levels and speeds, allowing pumps and compressors to operate effectively in different applications and conditions.
3. Load Handling: Pumps and compressors typically involve dynamic loads due to the movement of fluids and gases. Roller chains are designed to handle these dynamic loads effectively. The multiple rollers and pins in the chain distribute the load evenly, minimizing stress concentrations and ensuring smooth power transmission.
4. Durability: Roller chains are known for their durability and resistance to wear. They are designed to withstand demanding operating conditions, including high speeds, fluctuating loads, and exposure to contaminants. Proper lubrication and maintenance further enhance their longevity and reliability in pump and compressor applications.
5. Easy Installation and Maintenance: Roller chains offer ease of installation and maintenance. They can be easily installed, adjusted, and tensioned to ensure proper alignment and operation. Routine maintenance tasks such as lubrication and inspection can help optimize chain performance and identify any potential issues.
It’s important to select the appropriate roller chain based on the specific requirements of the pump or compressor, considering factors such as power transmission capacity, speed, load characteristics, and environmental conditions. Regular inspection and maintenance are crucial to ensure optimal performance and to detect any signs of wear or damage that may require replacement or repair.
What are some common causes of roller chain failure?
Roller chain failure can occur due to various factors. Here’s a detailed answer to the question:
1. Insufficient Lubrication: One of the primary causes of roller chain failure is inadequate lubrication. Insufficient lubrication leads to increased friction, heat generation, and wear between the chain’s components, such as pins, bushings, and rollers. Over time, this can cause the chain to seize up, deform, or break.
2. Contamination: Contamination of the roller chain with dirt, dust, debris, or foreign particles can accelerate wear and increase the risk of failure. These contaminants can penetrate the chain’s joints, causing abrasive action and reducing the effectiveness of lubrication. Contamination can also cause corrosion, leading to weakened chain links.
3. Misalignment: Improper alignment of the sprockets and other drivetrain components can cause excessive side loading, uneven wear, and accelerated fatigue on the roller chain. Misalignment can result from improper installation, worn sprockets, or misaligned shafts, and it can lead to premature chain failure.
4. Overloading: Subjecting the roller chain to loads beyond its rated capacity can cause stress and fatigue, leading to chain failure. Overloading can occur due to improper application design, sudden shock loads, or continuous operation near or beyond the chain’s maximum load limit.
5. Wear and Fatigue: Over time, roller chains experience wear and fatigue due to normal usage. As the chain articulates around the sprockets, the pins, bushings, and rollers undergo cyclic stress, which can lead to wear, elongation, and eventually chain failure if not addressed through regular maintenance and replacement.
6. Corrosion: Exposure to corrosive environments, such as high humidity, chemicals, or saltwater, can cause corrosion on the roller chain. Corrosion weakens the chain’s structural integrity, leading to reduced load-carrying capacity and increased susceptibility to failure.
Proper maintenance, including regular lubrication, cleaning, inspection for wear and alignment, and avoiding overloading or exposure to harsh environments, is crucial to prevent roller chain failure. Timely replacement of worn or damaged chains and addressing any underlying issues that contribute to chain failure is essential for ensuring the reliable and safe operation of machinery or equipment.
editor by CX 2023-10-26
China Good quality CZPT Gl Type Roller Chain Couplings Transmission Component Parts Chain Shaft Cover Coupling
Product Description
GL Type Roller Chain Couplings (GB/T609-2002)
♦Description
♦Basic Parameter and Main Dimension
Note:
N.m= Norminal Torque; rpm= Allowable speed of rotation(with cover/ without cover); d1.d2= Diameter of shaft hole;
Y J1 L= Length of shaft hole; 06B 08B…= Chain number; P mm= Distance between 2 shaft lines of the chain;
Z= Number of teeth; kg= Mass; kg.m²= Rotational inertia; Amount of length compensation(radial, axial,angular)
♦Other Products List
| Transmission Machinery Parts Name |
Model |
| Universal Coupling | WS, WSD, WSP |
| Cardan Shaft | SWC, SWP, SWZ |
| Tooth Coupling | CL, CLZ, GCLD, GIICL GICL, NGCL, GGCL, GCLK |
| Disc Coupling | JMI, JMIJ, JMII, JMIIJ |
| High Flexible Coupling | LM |
| Chain Coupling | GL |
| Jaw Coupling | LT |
| Grid Coupling | JS |
♦Our Company
HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a technology-based company specializing in the design and manufacture of basic transmission parts and various auxiliary non-standard equipment accessories. The products are mainly used in metallurgy, electric power, mining, chemical industry, petroleum, papermaking, shipbuilding, heavy industry, etc.
In many industries, it has provided strong technical and equipment support for many companies around the world. At present, the products are also exported to Russia, Italy, Spain, Brazil, Ukraine, Turkey, Australia, Singapore, Vietnam, Indonesia, Malaysia, Sri Lanka, and other countries and regions.
Welcome to customize products from our factory and please provide your design drawings or contact us if you need other requirements.
♦Our Services
1. Design Services
Our design team has experience in Cardan shafts relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.
2. Product Services
Raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→ Packing→ Shipping
3. Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.
4. Research & Development
We usually research the new needs of the market and develop the new model when there is new cars in the market.
5. Quality Control
Every step should be a special test by Professional Staff according to the standard of ISO9001 and TS16949.
♦FAQ
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.
Q 2: Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks in PDF or AI format.
Q 3: How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: Do you provide samples? Is it free or extra?
Yes, we could offer the sample but not for free. Actually, we have a very good price principle, when you make the bulk order the cost of the sample will be deducted.
Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 6: What is the MOQ?
A: Usually our MOQ is 1 pcs.
Q 7: Do you have inspection procedures for coupling?
A: 100% self-inspection before packing.
Q 8: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
Q 9: What’s your payment?
A: T/T.
♦Contact Us
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China
What are the safety considerations when using chain couplings?
When using chain couplings, it is important to consider several safety aspects to ensure the protection of personnel, equipment, and the overall system. Here are some key safety considerations when using chain couplings:
- Proper Installation: Ensure that the chain coupling is correctly installed according to the manufacturer’s instructions. Improper installation can lead to misalignment, inadequate lubrication, or other issues that can compromise safety and performance.
- Alignment and Maintenance: Regularly inspect and maintain the chain coupling to ensure proper alignment, lubrication, and tension. Misalignment or lack of maintenance can result in premature wear, excessive vibration, and potential coupling failure, posing safety risks.
- Guarding: Consider implementing appropriate guarding measures to protect personnel from coming into contact with the rotating chain coupling components. This is particularly important in applications where there is a risk of entanglement or pinch points.
- Lockout/Tagout: Follow proper lockout/tagout procedures when performing maintenance or repairs on machinery equipped with chain couplings. This ensures that the equipment is safely de-energized, preventing accidental startup or release of stored energy.
- Load Capacity: Do not exceed the recommended load capacity of the chain coupling. Overloading the coupling can lead to excessive stress, premature failure, and potential hazards. Consider the dynamic loads, shock loads, and any transient conditions that the coupling may experience during operation.
- Environmental Factors: Evaluate the operating environment and consider any specific safety considerations related to temperature, humidity, corrosive substances, or other environmental factors. Take appropriate measures such as using suitable materials or protective coatings to ensure the coupling’s integrity and safety.
- Training and Awareness: Provide adequate training to personnel who operate or work near chain couplings. Ensure that they understand the potential hazards, safety procedures, and the importance of following manufacturer’s guidelines and industry best practices.
- Emergency Stop: Implement an emergency stop system or device that can quickly halt the machinery in case of an emergency or imminent danger. This allows for immediate shutdown and can help prevent accidents or injuries.
It is essential to consult the manufacturer’s documentation, safety guidelines, and applicable industry standards to ensure compliance with the recommended safety practices for chain couplings. By prioritizing safety considerations, potential risks can be minimized, and the overall reliability and performance of the chain coupling system can be enhanced.
What is the maximum torque capacity of a chain coupling?
The maximum torque capacity of a chain coupling can vary depending on several factors, including the size and design of the coupling, the type and quality of the components used, and the application requirements. It is important to refer to the manufacturer’s specifications and guidelines for the specific chain coupling being used. These specifications typically provide the maximum torque capacity or the maximum allowable torque for the coupling.
The maximum torque capacity is usually expressed in torque units, such as Newton-meters (Nm) or foot-pounds (ft-lb). It represents the maximum amount of torque that the chain coupling can transmit without exceeding its design limits or risking premature failure.
When selecting a chain coupling, it is crucial to consider the torque requirements of the application and choose a coupling with a sufficient torque capacity. Factors such as the power requirements, operating conditions, and misalignment tolerance should be taken into account to ensure that the selected coupling can handle the required torque.
It is important to note that exceeding the maximum torque capacity of a chain coupling can lead to various issues, including accelerated wear, excessive stress on the components, and potential coupling failure. Therefore, it is recommended to always operate the chain coupling within its specified torque limits to maintain its reliability and longevity.
For accurate and precise information regarding the maximum torque capacity of a specific chain coupling, it is necessary to consult the manufacturer’s documentation or contact the manufacturer directly. They can provide detailed information based on the specific design and specifications of the coupling.
How to select the right chain coupling for a specific application?
Choosing the appropriate chain coupling for a specific application involves considering various factors to ensure optimal performance and reliable power transmission. Here are some key steps to guide you in the selection process:
-
Identify Application Requirements: Begin by understanding the specific requirements of the application. Consider factors such as the torque load, speed, misalignment conditions (angular, parallel, axial), and environmental conditions (temperature, moisture, presence of corrosive substances).
-
Determine Torque and Speed Requirements: Calculate or estimate the torque and speed requirements of the application. This information is crucial in selecting a chain coupling that can handle the transmitted torque and operate effectively at the required speed range.
-
Evaluate Misalignment Compensation: Assess the expected misalignment conditions in the application. Determine the magnitude of angular, parallel, and axial misalignments that the chain coupling needs to tolerate. This will help in selecting a coupling design that can accommodate the anticipated misalignment without compromising performance or causing excessive stress on the machinery.
-
Consider Space Limitations: Evaluate the available space for the chain coupling. Measure the shaft-to-shaft distance and ensure that the selected coupling can fit within the available space without interference with other components or structures.
-
Assess Environmental Factors: Take into account the environmental conditions in which the chain coupling will operate. Consider factors such as temperature extremes, humidity, presence of dust or debris, and exposure to corrosive substances. Choose a chain coupling that is designed to withstand these conditions and is made from materials that offer adequate corrosion resistance.
-
Consult Manufacturer Specifications: Review the specifications and technical information provided by reputable chain coupling manufacturers. Pay attention to factors such as torque ratings, speed limits, misalignment capabilities, material compatibility, and recommended maintenance practices.
-
Consider Maintenance Requirements: Evaluate the maintenance requirements of the chain coupling. Assess factors such as lubrication needs, ease of inspection, and adjustment procedures. Choose a coupling that aligns with the maintenance capabilities and resources available in your application.
-
Seek Expert Advice if Needed: If you are uncertain about the selection process or have specific application requirements that need expert guidance, consult with knowledgeable engineers or technical representatives from the coupling manufacturer. They can provide valuable insights and recommendations based on their expertise and experience.
By following these steps and considering the specific application requirements, you can select the right chain coupling that meets the torque, speed, misalignment, space, and environmental demands of your application. Proper selection will ensure efficient power transmission, reliable operation, and extended lifespan of the chain coupling.
editor by CX 2023-10-06
China OEM Stainless Steel Carbon Steel Short Pitch Sprocket Bearing Gear Conveyor Chain with Extended Pin Plate Precision Roller Chain (A series) Transmission Parts
Product Description
| Model NO. | 06C/08A/10A/12A/16A/20A/24A/28A/32A/40A/06B/08B/10B/12B/16B/20B/24B/28B/32B/40B-1/2/3 Heavy duty |
| Chain Model | Roller Chains |
| Structure (for Chain) | Roller Chain |
| Specification | GB/T, DIN, ANSI, ISO, BS, JIS. |
| Origin | HangZhou, ZheJiang |
| Color | Solid Color |
| Chain Color | Customized |
Our company
Wolff Chain Co. is 1 of the professional chain manufacturers in China. We focus on reseaching, manufacturing and trading of the chain drive with famous brands — “DOVON” and “DECHO”. We supply OEM services for many famous enterprises such as SUZUKI, XIHU (WEST LAKE) DIS., FAW, AGCO, JUMING as well.
Wolff mainly producing the Transmission chains,Conveyor chains,Dragging Chains,Silent chains,Leaf chains,Roller chains,Special chain and many other series of chain products. Our technicians a have improved the chains quality to the world-level. High quality material selection, powerful and precise heat-treatment technology and excellent assembly methods ensure Wolff chains meet the tough and strict requirements for machines and vehicles.
All of our products completely conform to the international standard such as ISO\DIN\ANSI\BS\JIS, etc. Wolff has been successfully certified by ISO9001 Quality Management System,SGS inspection and BV inspection. Wolff chains can be widely applied to many industries including automobile, motorcycle, forklift, wood processing machine, constructure machine, packing machine, food machine,tobacco machine and agricultural equipments. Wolff chains are popular in America,South America,Europe,Middle East, South East Asia and Africa markets.
Our workshop
Our certification
Welcome to our exhibition
FAQ
Q1. What is your terms of packing?
A: Generally, we pack our goods in single color box. If you have special request about packing, pls negotiate with us in advance, we can pack the goods as your request.
Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages
before you pay the balance. Other payments terms, pls negotiate with us in advance, we can discuss.
Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF.
Q4. How about your delivery time?
A: Generally, it will take 25 to 30 days after receiving your advance payment. The specific delivery time depends
on the items and the quantity of your order.
Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q6. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and
the courier cost.We welcome sample order.
Q7. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery
Q8: How do you make our business long-term and good relationship?
1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them,
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Food Machinery, Marine, Mining Equipment |
| Surface Treatment: | Oil Blooming |
| Structure: | Roller Chain |
| Material: | Carbon Steel |
| Type: | Short Pitch Chain |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Are roller chains suitable for high-speed applications?
Roller chains are commonly used in a wide range of applications, including high-speed applications. Here’s a detailed answer to the question:
1. Robust Design: Roller chains are designed to withstand high-speed operation. They are constructed using high-quality materials and undergo precision manufacturing processes to ensure strength, durability, and reliability. The design includes features such as hardened pins, solid rollers, and precision bushings, which contribute to their ability to handle high speeds.
2. Efficient Power Transmission: Roller chains provide efficient power transmission at high speeds. The smooth engagement between the chain and the sprockets allows for minimal energy loss, ensuring effective transfer of power from the driving sprocket to the driven sprocket. This is particularly important in high-speed applications where efficiency is crucial.
3. Lubrication and Heat Dissipation: Proper lubrication is essential for the smooth operation of roller chains at high speeds. Lubrication reduces friction and heat generation, which can occur during high-speed operation. The lubricant helps to minimize wear, reduce noise, and dissipate heat, ensuring the chain operates within its optimal temperature range.
4. Dynamic Balance: Roller chains are designed to maintain dynamic balance during high-speed rotation. The symmetrical design and uniform weight distribution of the chain links and rollers help minimize vibration and reduce the risk of chain jump or derailment. This promotes stable and reliable performance, even at high speeds.
It is important to select the appropriate type and size of roller chain for a specific high-speed application, considering factors such as the required load capacity, speed, environmental conditions, and lubrication requirements. Regular maintenance, including proper lubrication, tension adjustment, and inspection of the chain and sprockets, is also crucial to ensure safe and reliable operation at high speeds.
What are the limitations of using roller chains in certain applications?
Roller chains are versatile and widely used in various applications, but they do have some limitations to consider. Here’s a detailed answer to the question:
1. Speed Limitations: Roller chains have a practical speed limit due to factors such as chain length, centrifugal forces, and roller-to-sprocket engagement. At high speeds, the centrifugal forces can cause excessive chain vibration and increase wear, potentially leading to chain failure. In such cases, alternative power transmission systems like gears or belts may be more suitable.
2. Precision Requirements: Roller chains require proper alignment and tensioning for efficient operation. In applications that demand high precision, such as precision machinery or robotics, the inherent flexibility and slight elongation of roller chains may not meet the desired accuracy requirements. In such cases, alternative systems like timing belts or direct drive solutions may be preferred.
3. Environmental Limitations: Roller chains may not be suitable for certain environments with extreme temperatures, corrosive substances, or high levels of contamination. Harsh conditions can accelerate chain wear, reduce lubrication effectiveness, or cause corrosion. In these situations, specialized chains with appropriate coatings or alternative power transmission systems may be necessary.
4. Noise and Vibration: Roller chains can generate noise and vibrations during operation, particularly when not properly tensioned or maintained. In applications where noise or vibration is a concern, such as in noise-sensitive environments or precision machinery, additional measures like chain tensioners, vibration dampening, or alternative drive systems may be required.
5. Size and Space Constraints: Roller chains have a certain physical size and require appropriate clearance for installation. In applications with limited space or tight packaging requirements, alternative power transmission systems like compact belts or direct drives might be more suitable.
It’s important to carefully evaluate the specific requirements and constraints of each application when considering the use of roller chains. Alternative power transmission systems may be more suitable in certain cases, and consulting with experts or manufacturers can help determine the best solution for the intended application.
What are the advantages of using a roller chain in machinery?
A roller chain offers several advantages when used in machinery. Here’s a detailed answer to the question:
1. High Load Capacity: Roller chains are designed to handle high loads and transmit power efficiently. They are capable of carrying heavy loads and withstanding high torque, making them suitable for applications that require reliable power transmission.
2. Wide Speed Range: Roller chains can operate at a wide range of speeds, from low to high. They are capable of handling both slow-speed and high-speed applications, providing flexibility in machinery design and operation.
3. Durability and Longevity: Roller chains are known for their durability and long service life. They are constructed using high-quality materials and undergo precise manufacturing processes, resulting in chains that can withstand heavy use, harsh environments, and repetitive motions without premature failure.
4. Easy Installation and Maintenance: Roller chains are relatively easy to install and maintain. They have a simple design and can be quickly assembled onto sprockets. Routine maintenance involves lubrication, periodic inspections, and occasional tension adjustments, which are straightforward tasks.
5. Versatility: Roller chains are versatile and can be used in a wide range of machinery and equipment. They find applications in various industries, including automotive, agriculture, manufacturing, construction, and more. They can be customized to meet specific requirements by selecting the appropriate type, size, and configuration.
6. Efficient Power Transmission: Roller chains provide efficient power transmission between the driving and driven components. The rolling action of the chain on the sprockets reduces friction and energy losses, resulting in higher mechanical efficiency compared to other types of power transmission methods.
7. Compact Design: Roller chains have a compact design, which allows for efficient power transmission in tight spaces. They occupy less space compared to other types of power transmission systems, making them suitable for machinery with space constraints.
8. Cost-Effective Solution: Roller chains are a cost-effective solution for power transmission in machinery. They are relatively inexpensive compared to alternative power transmission methods and offer a high level of reliability and longevity, resulting in lower maintenance and replacement costs over time.
Overall, the advantages of using roller chains in machinery include their high load capacity, wide speed range, durability, ease of installation and maintenance, versatility, efficient power transmission, compact design, and cost-effectiveness. These factors make roller chains a popular choice for many machinery applications.
editor by CX 2023-09-18
China Best Sales Stainless Steel Carbon Steel Short Pitch Sprocket Bearing Gear Conveyor Chain with Extended Pin Plate Precision Roller Chain (A series) Transmission Parts
Product Description
| Model NO. | 06C/08A/10A/12A/16A/20A/24A/28A/32A/40A/06B/08B/10B/12B/16B/20B/24B/28B/32B/40B-1/2/3 Heavy duty |
| Chain Model | Roller Chains |
| Structure (for Chain) | Roller Chain |
| Specification | GB/T, DIN, ANSI, ISO, BS, JIS. |
| Origin | HangZhou, ZheJiang |
| Color | Solid Color |
| Chain Color | Customized |
Our company
Wolff Chain Co. is 1 of the professional chain manufacturers in China. We focus on reseaching, manufacturing and trading of the chain drive with famous brands — “DOVON” and “DECHO”. We supply OEM services for many famous enterprises such as SUZUKI, XIHU (WEST LAKE) DIS., FAW, AGCO, JUMING as well.
Wolff mainly producing the Transmission chains,Conveyor chains,Dragging Chains,Silent chains,Leaf chains,Roller chains,Special chain and many other series of chain products. Our technicians a have improved the chains quality to the world-level. High quality material selection, powerful and precise heat-treatment technology and excellent assembly methods ensure Wolff chains meet the tough and strict requirements for machines and vehicles.
All of our products completely conform to the international standard such as ISO\DIN\ANSI\BS\JIS, etc. Wolff has been successfully certified by ISO9001 Quality Management System,SGS inspection and BV inspection. Wolff chains can be widely applied to many industries including automobile, motorcycle, forklift, wood processing machine, constructure machine, packing machine, food machine,tobacco machine and agricultural equipments. Wolff chains are popular in America,South America,Europe,Middle East, South East Asia and Africa markets.
Our workshop
Our certification
Welcome to our exhibition
FAQ
Q1. What is your terms of packing?
A: Generally, we pack our goods in single color box. If you have special request about packing, pls negotiate with us in advance, we can pack the goods as your request.
Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages
before you pay the balance. Other payments terms, pls negotiate with us in advance, we can discuss.
Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF.
Q4. How about your delivery time?
A: Generally, it will take 25 to 30 days after receiving your advance payment. The specific delivery time depends
on the items and the quantity of your order.
Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q6. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and
the courier cost.We welcome sample order.
Q7. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery
Q8: How do you make our business long-term and good relationship?
1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them,
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Food Machinery, Marine, Mining Equipment |
| Surface Treatment: | Oil Blooming |
| Structure: | Roller Chain |
| Material: | Carbon Steel |
| Type: | Short Pitch Chain |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can roller chains be used in food processing or pharmaceutical industries?
Roller chains can be used in certain food processing and pharmaceutical applications, but there are specific considerations and requirements to ensure compliance with industry standards and regulations. Here’s a detailed answer to the question:
1. Food Grade Materials: In food processing and pharmaceutical industries, it is essential to use roller chains made from food-grade materials. These materials are non-toxic, corrosion-resistant, and designed to meet the hygiene and cleanliness requirements of these industries. Stainless steel chains or chains with special food-grade coatings are commonly used.
2. Lubrication: Proper lubrication is crucial in food processing and pharmaceutical applications to prevent contamination. Food-grade lubricants that are safe for consumption or lubrication-free chains are often used to meet the industry standards and regulations. It’s important to ensure that the lubricants used are compatible with the specific chain material and application requirements.
3. Cleanliness and Sanitization: The equipment and chains used in food processing and pharmaceutical industries must be designed for easy cleaning and sanitization. Smooth surfaces, without crevices or pockets that can trap food particles or bacteria, are preferred. Regular cleaning and maintenance procedures should be implemented to ensure proper hygiene and prevent the risk of contamination.
4. FDA and Regulatory Compliance: Roller chains used in food processing and pharmaceutical industries must comply with the regulations set by the Food and Drug Administration (FDA) or other relevant regulatory bodies. These regulations specify the acceptable materials, lubricants, and cleanliness standards for equipment used in these industries.
5. Hazard Analysis and Critical Control Points (HACCP): The Hazard Analysis and Critical Control Points system is commonly implemented in the food processing industry to identify and control potential hazards. When using roller chains in food processing, it’s important to assess the risks and implement appropriate measures to prevent contamination, such as installing guards to protect the chain from direct contact with food products.
While roller chains can be used in food processing and pharmaceutical industries, it is crucial to consult industry-specific guidelines and work with suppliers or manufacturers experienced in supplying chains for these applications. Adhering to industry standards and regulations ensures the safe and reliable use of roller chains in such sensitive environments.
What are the benefits of using a roller chain in material handling systems?
Roller chains offer several benefits when used in material handling systems. Here’s a detailed answer to the question:
1. High Load Capacity: Roller chains are designed to handle heavy loads. They have the strength and durability to support the weight of materials being transported in material handling systems. The multiple contact points provided by the rollers distribute the load evenly, reducing stress concentrations and ensuring efficient load carrying.
2. Reliable Power Transmission: Roller chains provide reliable power transmission in material handling systems. They efficiently transfer power from the motor to the moving components, such as conveyors, lifts, and sorting systems. The precision engineering of roller chains ensures smooth and consistent power transfer, minimizing slippage and maximizing operational efficiency.
3. Flexibility and Versatility: Roller chains are available in various sizes, pitches, and configurations, offering flexibility in design and application. They can be easily adapted to different material handling system layouts and requirements. Roller chains can accommodate both horizontal and vertical movements, making them suitable for a wide range of material handling applications.
4. Durability and Longevity: Roller chains are known for their durability and resistance to wear. They are designed to withstand the demanding operating conditions typically encountered in material handling systems, such as high speeds, heavy loads, and exposure to dust, debris, and contaminants. Proper lubrication and maintenance can further enhance their longevity and reliability.
5. Easy Maintenance: Roller chains are relatively easy to maintain. Regular lubrication and periodic inspection can help ensure smooth operation and detect any signs of wear or damage. Chain tension can be easily adjusted to maintain optimal performance. In the event of chain wear or failure, individual chain links can be replaced, minimizing downtime and maintenance costs.
6. Cost-Effective Solution: Roller chains offer a cost-effective solution for power transmission in material handling systems. They are generally more affordable compared to alternative systems such as belts or gears. Additionally, their durability and longevity reduce the need for frequent replacements, resulting in cost savings over the system’s lifespan.
When selecting a roller chain for a material handling system, factors such as load capacity, speed, environmental conditions, and specific application requirements should be considered. Regular maintenance and inspection are essential to ensure optimal performance and to identify any potential issues that may require attention.
Can roller chains be repaired or must they be replaced?
When it comes to roller chains, repair options are limited, and in most cases, replacement is recommended. Here’s a detailed answer to the question:
1. Limited Repair Options: Roller chains are typically not designed to be easily repaired. The individual components of the chain, such as the pins, bushings, and rollers, undergo wear and fatigue over time, making it difficult to restore the chain to its original condition through repair.
2. Safety Considerations: Roller chains play a critical role in transmitting power and ensuring the safe operation of machinery or equipment. Any repair attempt that compromises the chain’s integrity or reduces its load-carrying capacity can pose safety risks. Therefore, it is generally recommended to replace worn or damaged roller chains to maintain the highest level of safety.
3. Cost-Effectiveness: In most cases, replacing a worn or damaged roller chain is more cost-effective than attempting to repair it. The cost of labor, specialized tools, and the uncertainty of the repaired chain’s performance and lifespan make replacement a more viable option.
4. System Integration: Roller chains are often part of a larger system or machinery. In some cases, repairing a single chain link or component may disrupt the system’s overall performance and cause compatibility issues. Replacing the chain ensures proper integration and avoids potential complications.
While repair options for roller chains are limited, regular inspection and maintenance can help identify wear or damage early on. Timely replacement of worn or damaged chains is crucial to prevent unexpected failures, reduce downtime, and maintain the efficiency and safety of the machinery or equipment.
editor by CX 2023-08-30
China Custom marine hardware motorcycle parts Conveyor Chain Roller Chains /Hollow Chains/stainless steel Pintle Chain (M Series)
Product Description
Conveyor Chains (M Series)
Chain No.: M20, M28, M40, M56, M80, M112, M160, M224, M315, M450
Pitch: 40.0mm to 200.0 mm
For Free Samples
Prompt Delivery
Green Product
International Approvals
Experienced Staff
Why choose us?
1. HangZhou Xihu (West Lake) Dis.hua Chain Group Co., Ltd established in 1991, we have 5 subsidiaries in China and also have 6 subsidiaries abroad;
2. We covering a production area of 200, 100 square meters, have more than 1, 800 sets of advanced equipment and over 3, 100 highly skilled employees, the annual production capacity has exceeded 20, 000, 000 meters;
3. We specialized in producing all kinds of standard chains and special chains, such as A or B series chains, driving chains, conveyor chains, dragging chains, agricultural chains and so on;
4. We have obtained ISO9001, ISO14001, ISO16969, AAA and API certificates.
The company is specialized in producing all kinds of standard chains and special chains, E. G. A or B series chains, automobile chains, stainless steel chains, combine harvester chains, heavy-duty cranked link transmission chains, stereo garage chains and maintenance-free chains etc.
In recent years, it invests the capital and depends on the improvement of technology to accelerate the step of new product development and the step of technology reform. It intends to produce high strength and precision chains in order to meet requirements of the domestic and overseas markets. We have enclosed our catalog, which introduces our company in detail and covers the main products we supply at present. You may also visit our online company introduction which includes our latest product line.
Should any of these items be of interest to you, please let us know. We will be happy to give you a quotation CZPT receipt of your detailed requirements.
We look CZPT to receiving your enquires soon.
| Usage: | Transmission Chain |
|---|---|
| Material: | Stainless steel |
| Surface Treatment: | Polishing |
| Feature: | Heat Resistant |
| Chain Size: | 1/2"*11/128" |
| Structure: | Roller Chain |
| Customization: |
Available
| Customized Request |
|---|
How do roller chains handle high humidity environments?
Roller chains are designed to withstand a wide range of environmental conditions, including high humidity environments. Here’s a detailed answer to the question:
1. Corrosion Resistance: Roller chains can be manufactured using corrosion-resistant materials such as stainless steel or with special coatings that provide protection against rust and corrosion. These features help the chain withstand the effects of high humidity, which can cause moisture to come into contact with the chain surface.
2. Lubrication: Proper lubrication is essential in high humidity environments to prevent moisture from penetrating the chain and causing corrosion. Lubricants with water-resistant properties or specifically designed for humid conditions can be used to provide a protective barrier on the chain’s surfaces, minimizing the impact of moisture.
3. Seal Options: Some roller chains come with additional sealing elements, such as O-rings or X-rings, that provide an extra layer of protection against moisture ingress. These seals help keep the lubrication inside the chain and prevent contaminants from entering, reducing the risk of corrosion.
4. Maintenance Practices: Regular maintenance is crucial in high humidity environments to ensure the longevity of roller chains. Cleaning the chain to remove any accumulated moisture, dirt, or debris and applying appropriate lubrication at recommended intervals help mitigate the effects of humidity on the chain’s performance and lifespan.
5. Proper Storage: When not in use, roller chains should be stored in a dry and controlled environment to prevent prolonged exposure to high humidity. Using appropriate storage methods, such as sealed containers or dehumidified storage areas, can help preserve the chain’s integrity and minimize the risk of corrosion.
By considering these factors and implementing proper maintenance practices, roller chains can effectively handle high humidity environments, ensuring their reliable performance and extended lifespan.
How do roller chains handle abrasive environments?
Roller chains are designed to handle various operating conditions, including abrasive environments. Here’s a detailed answer to the question:
1. Material Selection: Roller chains are typically constructed using high-quality materials that offer good resistance to abrasion. Common materials used for roller chains include alloy steel, stainless steel, or specialized coatings that enhance wear resistance.
2. Surface Hardness: The components of a roller chain, such as the pins, bushings, and rollers, are heat-treated to achieve a high surface hardness. This hardness helps to resist wear caused by abrasive particles present in the environment.
3. Lubrication: Proper lubrication plays a crucial role in protecting roller chains from abrasive wear. Lubricants act as a barrier between the chain components and abrasive contaminants, reducing friction and minimizing wear. The lubricant also helps to flush away any abrasive particles that may come in contact with the chain.
4. Sealing and Protection: Roller chains can be equipped with seals or protective covers to provide an additional layer of defense against abrasive particles. These seals help to prevent contaminants from entering the chain and causing premature wear. Seals also help to retain lubrication within the chain, further enhancing its performance in abrasive environments.
5. Regular Maintenance: Regular inspection and maintenance are essential to ensure the longevity of roller chains in abrasive environments. This includes periodic cleaning to remove accumulated debris and checking for signs of wear or damage. Prompt replacement of worn components is necessary to prevent further deterioration and ensure reliable operation.
While roller chains are generally robust in abrasive environments, it’s important to consider the severity of the abrasion, as extremely abrasive conditions may require specialized chain materials or additional protective measures. Consulting with experts and selecting the appropriate chain design and materials based on the specific application requirements can help maximize the performance and lifespan of roller chains in abrasive environments.
How do you measure roller chain wear?
Measuring roller chain wear is important to determine if the chain is still within acceptable tolerances or if it needs to be replaced. Here are the steps to measure roller chain wear:
1. Chain Elongation Measurement: Chain elongation is a common form of wear in roller chains. To measure chain elongation, you’ll need a ruler or caliper with metric units and a reference length of the chain. The reference length is typically a certain number of pitches, which is the distance from one roller to the next.
2. Select Reference Points: Choose two reference points on the chain, ideally at least 10 pitches apart. These points should be accessible and free from any significant wear or damage.
3. Measure the Distance: With the chain in a relaxed state, measure the distance between the reference points. This can be done by aligning the ruler or caliper with the rollers of the chain. Ensure the measurement is taken along the same side of the chain throughout the process.
4. Compare with the Manufacturer’s Specification: Consult the manufacturer’s specification or maintenance manual to determine the allowable elongation limit. Typically, roller chains have a maximum allowable elongation of around 1-2% before replacement is recommended.
5. Calculate Elongation Percentage: Calculate the elongation percentage by comparing the measured distance with the reference length. Subtract the reference length from the measured distance, divide the result by the reference length, and multiply by 100 to get the elongation percentage.
6. Determine Chain Condition: If the elongation percentage exceeds the manufacturer’s recommended limit, it indicates significant wear and elongation of the chain. In such cases, it is advisable to replace the chain to prevent potential failure and damage to the machinery.
It’s important to note that measuring chain wear is just one aspect of assessing chain condition. Visual inspection for signs of wear, such as pin wear, plate wear, or roller wear, is also crucial. If you notice any signs of damage or wear during the inspection, it is recommended to replace the chain, regardless of the elongation measurement.
editor by CX 2023-08-29
China supplier Stainless Steel Carbon Steel Short Pitch Sprocket Bearing Gear Conveyor Chain with Extended Pin Plate Precision Roller Chain (A series) Transmission Parts
Product Description
| Model NO. | 06C/08A/10A/12A/16A/20A/24A/28A/32A/40A/06B/08B/10B/12B/16B/20B/24B/28B/32B/40B-1/2/3 Heavy duty |
| Chain Model | Roller Chains |
| Structure (for Chain) | Roller Chain |
| Specification | GB/T, DIN, ANSI, ISO, BS, JIS. |
| Origin | HangZhou, ZheJiang |
| Color | Solid Color |
| Chain Color | Customized |
Our company
Wolff Chain Co. is 1 of the professional chain manufacturers in China. We focus on reseaching, manufacturing and trading of the chain drive with famous brands — “DOVON” and “DECHO”. We supply OEM services for many famous enterprises such as SUZUKI, XIHU (WEST LAKE) DIS., FAW, AGCO, JUMING as well.
Wolff mainly producing the Transmission chains,Conveyor chains,Dragging Chains,Silent chains,Leaf chains,Roller chains,Special chain and many other series of chain products. Our technicians a have improved the chains quality to the world-level. High quality material selection, powerful and precise heat-treatment technology and excellent assembly methods ensure Wolff chains meet the tough and strict requirements for machines and vehicles.
All of our products completely conform to the international standard such as ISO\DIN\ANSI\BS\JIS, etc. Wolff has been successfully certified by ISO9001 Quality Management System,SGS inspection and BV inspection. Wolff chains can be widely applied to many industries including automobile, motorcycle, forklift, wood processing machine, constructure machine, packing machine, food machine,tobacco machine and agricultural equipments. Wolff chains are popular in America,South America,Europe,Middle East, South East Asia and Africa markets.
Our workshop
Our certification
Welcome to our exhibition
FAQ
Q1. What is your terms of packing?
A: Generally, we pack our goods in single color box. If you have special request about packing, pls negotiate with us in advance, we can pack the goods as your request.
Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages
before you pay the balance. Other payments terms, pls negotiate with us in advance, we can discuss.
Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF.
Q4. How about your delivery time?
A: Generally, it will take 25 to 30 days after receiving your advance payment. The specific delivery time depends
on the items and the quantity of your order.
Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q6. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and
the courier cost.We welcome sample order.
Q7. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery
Q8: How do you make our business long-term and good relationship?
1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them,
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Food Machinery, Marine, Mining Equipment |
| Surface Treatment: | Oil Blooming |
| Structure: | Roller Chain |
| Material: | Carbon Steel |
| Type: | Short Pitch Chain |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do roller chains handle dusty or dirty environments?
Roller chains are designed to operate effectively in various environments, including dusty or dirty conditions. Here’s a detailed answer to the question:
1. Sealed Construction: Many roller chains feature a sealed construction, which helps to protect the internal components from dust, dirt, and other contaminants. The seals help to prevent the entry of particles into the chain’s joints and lubrication areas, reducing the risk of wear and damage caused by abrasive particles.
2. Proper Lubrication: Adequate lubrication is crucial in dusty or dirty environments. The lubricant forms a protective film on the chain’s surfaces, reducing friction and wear. It also helps to flush away and prevent the accumulation of dirt and particles. Regular lubrication maintenance is necessary to ensure the chain remains properly lubricated and protected.
3. Periodic Cleaning: In dusty or dirty environments, it is important to periodically clean the roller chain to remove accumulated debris. This can be done using compressed air or gentle brushing. Care should be taken not to use excessive force or abrasive materials that could damage the chain.
4. Proper Chain Covering: In some applications, it may be necessary to use chain covers or guards to provide additional protection against dust and debris. These covers help to shield the chain from direct exposure to contaminants, reducing the risk of accelerated wear and damage.
5. Regular Inspection: Regular visual inspection of the roller chain is essential in dusty or dirty environments. This allows for the early detection of any signs of wear, corrosion, or contamination. If any issues are identified, appropriate maintenance or replacement should be performed promptly.
It’s important to note that even with these measures, roller chains used in dusty or dirty environments will still require proper maintenance and periodic cleaning. Following manufacturer recommendations for lubrication, cleaning, and inspection will help ensure the longevity and reliable performance of the roller chain in such conditions.
How do roller chains handle angular misalignment between sprockets?
Roller chains are designed to accommodate a certain degree of angular misalignment between sprockets. Here’s a detailed answer to the question:
1. Flexibility: Roller chains have inherent flexibility, allowing them to adapt to slight misalignments between sprockets. The chain links can articulate and adjust their position to compensate for the angular misalignment. This flexibility helps to reduce stress on the chain and the sprockets.
2. Chain Articulation: The individual chain links in a roller chain are connected by pins, allowing them to rotate and articulate as the chain engages with the sprockets. This articulation enables the chain to follow the angular movement of the sprockets and maintain proper engagement. It helps to distribute the load evenly across the chain and minimize concentrated stresses on individual chain links.
3. Tolerance for Misalignment: Roller chains have a certain tolerance for angular misalignment between the sprockets. The exact amount of misalignment that a chain can handle depends on factors such as chain size, pitch, and design. However, it’s important to note that excessive misalignment can lead to accelerated wear, increased noise, and reduced chain life.
4. Proper Alignment: While roller chains can tolerate some degree of angular misalignment, it’s still essential to aim for proper sprocket alignment whenever possible. Proper alignment helps to optimize chain performance, minimize wear, and extend the lifespan of the chain and sprockets. Aligning the sprockets correctly ensures that the chain engages smoothly and uniformly with the sprocket teeth, reducing the risk of premature wear or failure.
5. Regular Inspection and Maintenance: To ensure optimal performance and longevity, it’s important to regularly inspect the roller chain system for any signs of misalignment or excessive wear. Routine maintenance, such as lubrication and tension adjustment, helps to mitigate the effects of misalignment and promotes smooth operation.
While roller chains can handle a certain degree of angular misalignment, it’s always recommended to minimize misalignment and strive for proper sprocket alignment to ensure optimal performance, efficiency, and longevity of the chain and sprocket system.
What are the key components of a roller chain?
A roller chain consists of several key components that work together to facilitate power transmission. Here’s a detailed answer to the question:
1. Inner and Outer Plates: The inner and outer plates are flat metal plates that form the sides of the roller chain. They provide support and protection to the other components and help maintain the proper spacing between the rollers.
2. Rollers: The rollers are cylindrical components that are positioned between the inner and outer plates. They are responsible for engaging with the sprockets and transmitting power. The rollers rotate freely on the bushings and reduce friction during operation.
3. Bushings: The bushings are cylindrical sleeves that fit inside the rollers. They provide a low-friction surface for the rollers to rotate on and help reduce wear and extend the life of the chain.
4. Pins: The pins are cylindrical metal rods that connect the inner and outer plates. They pass through the bushings and hold the chain together. The pins are press-fitted into the plates and provide a pivot point for the rollers.
5. Link Plates: The link plates are the connecting elements between adjacent chain links. They are the plates that hold the pins in place and provide structural integrity to the chain.
6. Master Link or Connecting Link: The master link, also known as the connecting link, is a special link that allows for easy installation and removal of the roller chain. It typically has a removable pin or clip that enables the chain to be opened and closed without the need for special tools.
These components work together to form a continuous loop that engages with the sprockets and transfers power from one shaft to another. The precise design and construction of these components contribute to the overall strength, durability, and efficiency of the roller chain.
editor by CX 2023-08-14
China factory High Precision Machinery Parts ISO Standard Simplex Transmission Roller Chain 16b
Product Description
|
Product |
Standard Double Pitch Roller chain |
||
|
Material |
40Mn steel,304 stainless steel, 316 stainless steel and 201 stainless steel. |
||
|
Types |
Standard chains and special chains, such as A or B series chains, roller chains, driving chains, conveyor chains, hoisting chains, agricultural chains, sprockets, gears, wheels and so on. |
||
|
Series |
A series(12.7-50.8mm pitches),B series (9.525-50.8mm pitches)and the heavy series. |
||
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Short pitch precision roller chain |
Simplex Roller Chains&Bushing Chains: 04C-1,06C-1,085-1,08A-1,10A-1,12A-1,16A-1,20A-1,24A-1,28A-1,32A-1,36A-1,40A-1,48A-1 04C-2,06C-2,085-2,08A-2,10A-2,12A-2,16A-2,20A-2,24A-2,28A-2,32A-2,36A-2,40A-2,48A-2 04C-3,06C-2,085-3,08A-3,10A-3,12A-3,16A-3,20A-3,24A-3,28A-3,32A-3,36A-3,40A-3,48A-3 |
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Chain link type |
Standard links (without attachment) and non-standard links (with attachment).
A1: One-side,one hole cranked attachments. |
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Our Products Advantage |
1. Every step from production order to the packing process has a strict quality inspection. |
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1.Fast delivery: Standard products can be delivered in as fast as 20 days
2.Good service: timely reply, prompt quotation, responsible for the product
3.High cost performance: can maintain price stability for a certain period of time, bringing greater profits to customers
4.Good quality: production and testing have corresponding supervision to ensure product quality and get high praise from customers
5.OEM service: products can be customized according to drawings and requirements
We are responsible for the ordered products. We are very confident in the products we produce. Of course, if you have any problems after receiving the goods, you can contact us directly. We will confirm and negotiate in time to solve your difficulties.
| Standard or Nonstandard: | Standard |
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| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Mining Equipment, Agricultural Machinery, Car |
| Surface Treatment: | Oil Blooming |
| Structure: | Roller Chain |
| Material: | Alloy |
| Type: | Short Pitch Chain |
| Samples: |
US$ 35/kg
1 kg(Min.Order) | |
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| Customization: |
Available
| Customized Request |
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Can roller chains be used for overhead or inverted applications?
Roller chains can be used for overhead or inverted applications, but there are certain considerations to keep in mind. Here’s a detailed answer to the question:
1. Lubrication: In overhead or inverted applications, proper lubrication is crucial to ensure smooth operation and prevent premature wear. Gravity can affect the distribution of lubricant within the chain, so it’s important to use a lubrication method that can effectively reach all the critical components.
2. Tensioning: In overhead or inverted applications, the tensioning of the roller chain becomes even more important. The chain should be properly tensioned to prevent sagging or excessive slack, which can lead to uneven load distribution, chain skipping, or disengagement from the sprockets.
3. Environmental Considerations: Overhead or inverted applications may expose the roller chain to environmental factors such as dust, debris, moisture, or temperature variations. It’s important to select a roller chain that is designed to withstand the specific environmental conditions and provides adequate protection against corrosion, contamination, and wear.
4. Sprocket Alignment: Proper sprocket alignment is critical for the smooth operation of roller chains in overhead or inverted applications. Misalignment can result in chain binding, increased friction, and premature wear. Regular inspection and adjustment of the sprocket alignment are necessary to maintain optimal performance.
5. Chain Design: Depending on the specific requirements of the overhead or inverted application, specialized roller chain designs may be available. These designs may include features such as sealed joints, self-lubricating capabilities, or corrosion-resistant coatings to enhance performance and reliability in such applications.
By considering these factors and selecting a roller chain specifically designed for overhead or inverted applications, it is possible to achieve reliable and efficient power transmission in these challenging orientations.
How do roller chains handle angular misalignment between sprockets?
Roller chains are designed to accommodate a certain degree of angular misalignment between sprockets. Here’s a detailed answer to the question:
1. Flexibility: Roller chains have inherent flexibility, allowing them to adapt to slight misalignments between sprockets. The chain links can articulate and adjust their position to compensate for the angular misalignment. This flexibility helps to reduce stress on the chain and the sprockets.
2. Chain Articulation: The individual chain links in a roller chain are connected by pins, allowing them to rotate and articulate as the chain engages with the sprockets. This articulation enables the chain to follow the angular movement of the sprockets and maintain proper engagement. It helps to distribute the load evenly across the chain and minimize concentrated stresses on individual chain links.
3. Tolerance for Misalignment: Roller chains have a certain tolerance for angular misalignment between the sprockets. The exact amount of misalignment that a chain can handle depends on factors such as chain size, pitch, and design. However, it’s important to note that excessive misalignment can lead to accelerated wear, increased noise, and reduced chain life.
4. Proper Alignment: While roller chains can tolerate some degree of angular misalignment, it’s still essential to aim for proper sprocket alignment whenever possible. Proper alignment helps to optimize chain performance, minimize wear, and extend the lifespan of the chain and sprockets. Aligning the sprockets correctly ensures that the chain engages smoothly and uniformly with the sprocket teeth, reducing the risk of premature wear or failure.
5. Regular Inspection and Maintenance: To ensure optimal performance and longevity, it’s important to regularly inspect the roller chain system for any signs of misalignment or excessive wear. Routine maintenance, such as lubrication and tension adjustment, helps to mitigate the effects of misalignment and promotes smooth operation.
While roller chains can handle a certain degree of angular misalignment, it’s always recommended to minimize misalignment and strive for proper sprocket alignment to ensure optimal performance, efficiency, and longevity of the chain and sprocket system.
How do roller chains handle shock loads?
Roller chains are designed to handle a certain level of shock loads, but their ability to withstand and absorb shocks depends on several factors. Here’s a detailed answer to the question:
1. Chain Design: The design of roller chains includes various elements that contribute to their ability to handle shock loads. These elements include the shape and size of the rollers, the pitch of the chain, and the material used for construction. High-quality roller chains are engineered to provide durability and strength, allowing them to withstand sudden impacts and shocks.
2. Material Selection: The choice of materials for roller chains plays a significant role in their ability to handle shock loads. Chains made from high-quality alloy steels or special heat-treated steels offer better toughness and resistance to impact. The material properties, including hardness and tensile strength, are important considerations in determining the chain’s ability to handle shock loads.
3. Chain Tension: Proper chain tension is crucial for handling shock loads effectively. Adequate tension ensures the chain remains engaged with the sprockets during sudden changes in load or direction. Insufficient tension can lead to chain slippage or disengagement, resulting in increased shock loads on the chain links. Regular inspection and adjustment of chain tension help maintain optimal performance.
4. Lubrication and Maintenance: Proper lubrication is essential for reducing friction and wear, especially when dealing with shock loads. Adequate lubrication ensures smooth movement of the chain and minimizes the impact of shocks on the chain’s components. Regular maintenance, including cleaning and relubrication, helps prolong the chain’s lifespan and ensures its ability to handle shock loads.
While roller chains are designed to handle a certain level of shock loads, it is important to consider the specific requirements of the application. In situations where high shock loads are expected, additional measures such as using shock-absorbing devices, selecting chains with higher load capacities, or implementing buffering systems may be necessary to protect the chain and ensure reliable operation.
editor by CX 2023-07-26
China Roller chain and sprocket manufacturer as-Mc General Duty Plus #60 Nickel Plated Roller Chain in Durgapur India Quality Mini Iron Transmission Drive Parts Double Row Roller Chain Mesh Chain with ce certificate top quality low price
We – EPG Team the most significant Chain and agricultural gearbox manufacturing unit in China with 5 various branches.
We have exported our goods to Korea, Turkey, Bulgaria, Romania, Russia, Italy, Norway, the United states, Canada, and so forth. Normal It has set up steady cooperation with many well recognized universities and institutes in china such as, Zhejiang University, Jilin College, Technical committee of countrywide chain push normal, Institute of national chain push, Zhejiang application engineering material institute, Huhan substance safety institute and it cooperated to found China 1st Auto chain institute with Nationwide chain push institute.strands have an even number of pitches, pin backlinks, and roller back links. A roller chain strand can be shortened by getting rid of links and lengthened by introducing complete or a fifty percent links (offset hyperlinks). Despite the fact that we consider delight in currently being “Collar Specialists”, our expertise in sourcing top quality goods has created Lucas Industrial a valued provider of other energy transmission items as properly. First amongst these are linear bearings with interchanges offered for virtually all designs and sizes. Other electricity transmission merchandise offered by means of Lucas Industrial incorporate leaf chain, roller chain, lumber conveying chain, rigid couplings, ball bearings, and sprockets.
AS-MC top quality mini iron transmission travel parts double row roller chain mesh chain
AS-MC good quality mini iron transmission travel areas double row roller chain mesh chain
Merchandise Description
one. Raw Substance: Carbon Metal / Stainless Steel
2. Size: stHangZhourd/custosized
3. StHangZhourd: DIN 315
4. Certification: TS16949
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Product Identify |
Herringbone mesh belt/ SS wire mesh conveyor belt factory cost wholesale |
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Substance |
stainless metal/ carbon steel |
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Color |
silver/black |
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StHangZhourd |
NonstHangZhourd |
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Grade |
SUS201, SUS304, SUS316,carbon metal .and so forth |
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Brand |
DZAS |
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Thread |
CUSTOMSIZED |
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Used |
creating sector machinery .etc |
AS-MC good quality mini iron transmission travel components double row roller chain mesh chain
Q: Are you trading company or company ?
A: We are manufacturing unit.
Q: How prolonged is your delivery time?
A: Usually it is 5-ten days if the goods are in inventory. or it is 15-20 times if the items are not in stock, it is according to amount.
Q: How can I confirm the belt?
A: Just before shipping, you can send out engineer to verify it by agreed technological design.
Q: How do I buy?
A: If you can pay a visit to our organization, we can resolve all technological detai EPT quickly by reside discussion. We can also deliver you drawing so you can specify required configuration. As soon as the wire belt framework is confirmed, we will indication deal. We acknowledge T/T & L/C payment.
The use of unique tools manufacturer’s (OEM) component quantities or logos , e.g. CASE® and John Deere® are for reference reasons only and for indicating solution use and compatibility. Our business and the listed substitution areas contained herein are not sponsored, accredited, or manufactured by the OEM.
Small made in China – replacement parts – in Bogra Bangladesh Roller Type Chain – C2040 with ce certificate top quality low price
We – EPG Group the bigge EPT Chain and agricultural gearbox factory in China with 5 different branches. For more details: Mobile/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778 0571 88828
SMA EPT ROLLER TYPE CHAIN – C2040
A. Our Services:
1. Any of your kind inquiry about chain would be replied within 24 hours.
2. Well-trained and experienced sales staffs will reply all your concerns in fluent English.
3. OEM services are available with us, our professional designer would make your private idea into being.
4. Protection of your sales area, ideas of design and all your private information.
5. Delivery by air mail or ship for your orders.
6. With years of manufacture and promotion experience in global market, brings you profit and great success!
B.Product Description:
C.Company show & Product Process
D. Packaging
| Packaging Details: | Chain+Plastic Bag+ EPT Box+Wooden case+Big Carton+Steel Pallets |
| Delivery Detail: | five weeks |
E. FAQ:
1. Are you manufacturer or trade Company?
We are a factory founded in 1991 with trade team for international service.
2. What terms of payment you usually use?
T/T 30% deposit and 70% again EPT document, Western Union, L/C at sight
3. what is your lead time for your goods?
Normally 45 days after confirmed order. 30 days could be available in low season for some items (during May to July), and 65 days during new year and hot season ( Jan to March).
4. Do you attend any Show?
We attend Hannover show in Germany, N EPT in Austrilia, Canton fair, PTC, in China and many EPT special furniture shows.
5. Do you have any instant chat ?
The use of original equipment manufacturer’s (OEM) part numbers or trademarks , e.g. CASE® and John Deere® are for reference purposes only and for indicating product use and compatibility. Our company and the listed replacement parts contained herein are not sponsored, approved, or manufactured by the OEM.